Dry Ice Blasting in the Canadian Oil Sands: An ideal solution to removing bitumen residue

Posted On December 1, 2016

Alberta is well known for its oil. The Western province is in fact the largest producer of crude oil in the Canada 1. The source of the oil is bitumen, which is refined into other products, such as petroleum and fuel. The oil extraction process can leave equipment coated in bitumen residue, which is similar in texture to molasses. Left in place, the residue can quickly inhibit the efficiency of production equipment and electrical components, and can also reduce the duty cycle of equipment.

Bitumen residue becomes extremely hard when it sets, making removal one of the most challenging issues for plant operators. Unfortunately, traditional methods of cleaning bitumen from production equipment can be labour intensive and damaging to the equipment; often involving grinding and chipping the bitumen from the surface and removing the residue with a wire brush. Even high-pressure power washing is problematic because it produces a secondary waste and can only be carried out in spring or summer due to Alberta’s sub-zero temperatures in winter, which can cause the water to freeze on the equipment.

Operating from Fort McMurray, Western Dry Ice Blasting has extensive experience carrying out cleaning projects in the Alberta oil sands. Dry ice blasting is an ideal solution for removing bitumen residue, as it’s a non-abrasive, completely dry method that leaves no secondary waste. Using a fully portable and self-sufficient dry ice blasting unit, requiring no power source, Western is able carry out cleaning projects with little to no disruption to production.

Here are a few examples of the bitumen cleaning projects that Western Dry Ice Blasting carries out in the Alberta oil plants:

 

Roller bearings on conveyor systems

Roller bearings on conveyor systems carrying material for refinement quickly build up with residue, making it difficult for maintenance, repair or replacement work to be carried out to the bearings.

Western Dry Ice Blasting’s cleaning process removes the bitumen from the bearings in a fraction of the time as alternative cleaning methods, with no secondary waste. This allows the plant millwrights to repair, or remove and replace the bearings quickly, lessening production downtime.

 

Electrical and instrumentation panels

As oil refinement is carried out, electrical panel covers become coated in bitumen residue, making it difficult for Instrumentation and Electrical (IE) personnel to access the electrical panel. The inside of the panel can also become built up with residue and other foreign materials, coating the wiring and components, which can be a problem when trying to carry out maintenance work.

The dry ice blasting process, being completely safe on the switches, wiring and internal components of electrical panels, is the ideal solution for cleaning both the outside covers and the inside of the panels. Cleaning the panels facilitates timely repairs and maintenance work and enables IE personnel to identify the proper colour coding of the wiring.

 

Electric motors

Electric motors on crusher and conveyor systems carrying material for refinement become plugged with residue and production debris in the cooling fins, which can reduce the lifespan of the motor due to overheating. Western Dry Ice Blasting is able to carry out, in situ, cleaning the fins on electrical motors. This allows for easy maintenance of the motor, and promotes cooler operating temperatures, extending the life of the motors by up to 50%.

Call us today to learn more about how Western Dry Ice Blasting can help lower your maintenance costs, extend your equipment lifespan, and keep your production processes running smoothly.


1http://www.capp.ca/canadian-oil-and-natural-gas/industry-across-canada/alberta

 

The ceilings of factories and commercial properties are often overlooked in the cleaning process
– but ceilings need some attention too. Dry ice blasting is a particularly effective method for 
cleaning commercial and industrial ceilings that have corrugated steal decking and trusses.  
Blasting can be done as part of a regular cleaning routine, after a fire or in instances where paint 
is flaking off and falling into your production and process areas. It is also a great method for 
cleaning up production residue, such as grease, oil, and dirt.  
Here are three things you should know about commercial and industrial high level cleaning:
Sediment Accumulation Can Turn into a Health Issues
Accumulating dust and sediment on ceilings is more than just an aesthetic problem (though it 
can make locations look worn out and dull). The dirt and grime can also lead to health issues for 
your employees.  Dry ice blasting removes the buildup of grease, dirt, and even paint, to keep 
your facility as safe - and as clean - as possible.  Furthermore, falling dirt and debris can affect 
machinery and disrupt production lines, ultimately impacting product quality.  Therefore, 
regular cleanings can ensure a more productive workplace, and we can repaint your ceilings 
after cleaning to further improve the look of your space. 
High level cleaning can be performed with limited downtime
The biggest barrier to commercial and industrial high level cleaning is usually finding the time to 
get the job done.  Businesses understandably hesitate to interrupt production, but we are able 
to minimize your factory downtimes. Dry ice blasting is a completely dry method that is able to 
get into all of the hard to reach nooks and crevices of ceiling decking and trusses. It also 
produces no secondary waste, other than the residue removed, so the disruption to your 
business’ production is limited. We also offer the flexibility to schedule the cleaning around your 
requirements so as to make the cleaning process as efficient as possible.
Only work with professionals
Cleaning at high levels can be dangerous.  Therefore, it’s important to ensure that the company 
carrying out the cleaning has had its employees complete a “working at heights” training 
program, delivered by a certified training provider, to meet government requirements.  With 
decades of industrial cleaning experience, we pride ourselves on creating safe work 
environments for our customers and employees.  
If your ceilings could use some TLC, contact Wickens to learn more about high level cleaning and 
how we can provide this service in your facility.The ceilings of factories and commercial properties are often overlooked in the cleaning process – but ceilings need some attention too. Dry ice blasting is a particularly effective method for cleaning commercial and industrial ceilings that have corrugated steal decking and trusses.  Blasting can be done as part of a regular cleaning routine, after a fire or in instances where paint is flaking off and falling into your production and process areas. It is also a great method for cleaning up production residue, such as grease, oil, and dirt.  

Here are three things you should know about commercial and industrial high level cleaning:

 

Sediment Accumulation Can Turn into a Health Issues

Accumulating dust and sediment on ceilings is more than just an aesthetic problem (though it can make locations look worn out and dull). The dirt and grime can also lead to health issues for your employees.  Dry ice blasting removes the buildup of grease, dirt, and even paint, to keep your facility as safe - and as clean - as possible.  Furthermore, falling dirt and debris can affect machinery and disrupt production lines, ultimately impacting product quality.  Therefore, regular cleanings can ensure a more productive workplace, and we can repaint your ceilings after cleaning to further improve the look of your space.

 

High level cleaning can be performed with limited downtime 

The biggest barrier to commercial and industrial high level cleaning is usually finding the time to get the job done.  Businesses understandably hesitate to interrupt production, but we are able to minimize your factory downtimes. Dry ice blasting is a completely dry method that is able to get into all of the hard to reach nooks and crevices of ceiling decking and trusses. It also produces no secondary waste, other than the residue removed, so the disruption to your business’ production is limited. We also offer the flexibility to schedule the cleaning around your requirements so as to make the cleaning process as efficient as possible.

 

Only work with professionals

Cleaning at high levels can be dangerous.  Therefore, it’s important to ensure that the company carrying out the cleaning has had its employees complete a “working at heights” training program, delivered by a certified training provider, to meet government requirements.  With decades of industrial cleaning experience, we pride ourselves on creating safe work environments for our customers and employees.  

If your ceilings could use some TLC, contact Wickens to learn more about high level cleaning and how we can provide this service in your facility.